CHTC Fong’s has been committed to the development and manufacturing of dyeing and finishing equipment for more than 50 years. In the past decades, CHTC Fong’s devoted to the development of energy-saving and emission reduction machines and now it becomes the basic conditions for dyeing factories. Today, we live in a digital era, though in the traditional textile industry, CHTC Fong’s has been with the times. Together with its well-known brands: Fong’s, Monforts Fong’s, Xorella, Then, Goller, FWT and Monforts, CHTC Fong’s dedicated in the development of Smart Dyeing & Finishing and join with the customers to build the intelligent dyeing factory.
The CHTC FONG’S Group is proud to present the “one-stop” sustainable solution in dyeing and finishing range of “pre-treatment, dyeing, post-treatment and waste water treatment” at Shanghaitex 2019 in W1, A10 and yarn conditioning and heat setting in E1, A60, Shanghai New International Expo Center, Shanghai, China from Nov 25th to Nov 28th. CHTC FONG’S will exhibit a full line of the most advanced and innovative products and technology including our new product- FONG’S TECWIN High Temperature Dyeing Machine, FONG’S ALC Automatic Liquid Chemical Weighing and Dispensing System, GOLLER DYEPADDER ECONOMICA Nip-in-Trough, MONFORTS QUALITEX Full Touch Panel Control System, MONFORTS NEW CYD Continuous Yarn Dyeing System, MONFORTS FONG’S Innovative Technology Center and MONFONGS STRAHM HiPer Shrink Astra Shrinkage & Relaxation Dryer. In addition, CHTC FONG’S will also demonstrate the innovative smart dyeing and finishing at the booth.
FONG’S TECWIN – High Temperature Dyeing Machine
FONG’S TECWIN is designed to satisfy the ever-changing market demands. The reliability and versatility of the machine are improved.
TECWIN is equipped with several patented designs:
1. Combined Air and Front Spray Nozzle
-Standard Feature: Increase the degree of dye liquor interchange before passing through the main nozzle.
-Optional Feature: Optional blower is equipped. High pressure aerodynamic flow in spray nozzle is provided to resolve the special fabrics that demand high quality.
2. Automatic Adjustable Nozzle: Adjustment of nozzle setting is automatically done by means of motor drive system, and hence manual changing of nozzle is not required.
3. Liquor Dispersion Storage Chamber: This is a uniquely design chamber for providing a better liquor dispersion effect.
4. Upper and Lower Overﬂow
-Lower Overﬂow: Maintaining pump operation with low water level to prevent disturbance caused by rinsing at a high water level.
-Upper Overﬂow: This is adopted for conventional overflow rinsing function.
Furthermore, the dye liquor separation is specially designed in TECWIN. With the use of the variable loading storage chamber, the dyeing operation can be performed more smoothly and fabric patterns can be more organised, which eventually leads to a lower liquor ratio.
FONG’S ALC – Automatic Liquid Chemical Weighing and Dispensing System
The ALC Automatic Liquid Chemical Weighing and Dispensing System realizes unmanned dispensing according to the instructions fed from the Enterprise Resource Planning (ERP) system using advanced computer control technology. By means of precision mass flow-meter and metering pump, the liquid chemicals are accurately and precisely delivered and weighed from storage tanks, and with the application of valves and pipe network connections, the chemicals are accurately and rapidly distributed to the designated dyeing machine in the most effective way. With the efficient cleaning function after each delivery, not only is the operation efficiency of the dyeing plant improved but also it avoids human errors. Thus, dyeing quality is guaranteed.
GOLLER DYEPADDER ECONOMICA – Nip-in-Trough with Double Impregnation Mechanism
The New GOLLER DYEPADDER ECONOMICA Nip-in-Trough with Double Impregnation Mechanism provides even dyeing for knitted fabric without crease mark and distortion incurred. The newly-designed double impregnation mechanism provides further improvement on the impregnation effectiveness in combination of a lower running tension. As the ECONOMICA guarantees reproducibility and handling in the highest standard, a smooth and clear fabric surface can be expected after dyeing.
The deflection-controlled rollers of ECONOMICA are working according to the principle of the swimming rollers, irrespective of the overall pressure of the padder- the deflection of the squeezing rollers is always consistent with the set values to ensure an even dyeing over the fabric width. On top of the deflection-controlled rollers, the large diameter guide rollers ensure a smooth knitted fabric transport with minimal tension incurred, which is beneficial to the dyeing process as a whole. The double impregnation mechanism consists of a trough with a padder inside and with the minimum level of working liquor required. This mechanism provides sufficient impregnation and low-tension running condition for knitted fabric during the dyeing process. Furthermore, Thermplates keep the temperature of the dyebath as per the set value throughout the dyeing process – no matter it’s cool or hot.
With the precise dosing of dyestuff-alkali mixed, the application of precise and homogeneous pick-up and the linear nip of the deflection-controlled rollers, the GOLLER DYEPADDER ECONOMICA Nip-in-Trough with Double Impregnation Mechanism will always be the most ideal open-width dyeing range for knitted fabrics dyeing in small to medium batches used.
MONFORTS QUALITEX – Full Touch Panel Control System
It’s well-known that the astonishing success of China’s economy over the past decade has sent wages soaring and made it difficult for the country’s textile manufacturers to find and retain trained machine operators, while operating in a highly competitive market where optimised production and full resource efficiency are of paramount importance.
In direct response to this situation, A. Monforts Textilmaschinen GmbH & Co. KG has introduced a range of new Industry 4.0 technologies aimed at simplifying machine operation while providing easy access to all data and instant or remote assistance. At the forthcoming Shanghaitex 2019 textile machinery exhibition, which takes place from November 25-28 in Shanghai, Monforts specialists will be at stand A10 in Hall W and look forward to discussing the company’s latest developments in this area with valued Chinese customers. They include the latest Qualitex full touch panel control system, with its digital twinning capability and Smart Check and Smart Support apps, reinforced by the comprehensive Monforts Smart Sensor machine monitoring programme.
MONFORTS NEW CYD – Continuous Yarn Dyeing System
Monforts will also be providing full details of its new CYD continuous yarn dyeing system which is based on the Econtrol® technique – the most effective and established dyeing process for denim fabrics that is now being applied for yarn dyeing. * (* Econtrol is a registered trademark of Dystar Colours Distribution GmbH.)
Econtrol® is a pad-dry process employed in Monforts continuous dyeing in which the reactive dyestuff is fixed to the cellulose fibres during drying. The fixing medium is a controlled by a steam/air mixture within the Monforts Thermex unit. With sulphur and reactive dyes in particular, the improvement in both quality and fixation is considerable, and with significant savings in energy and time due to the combined bleaching and padder fixation. The use of the Econtrol T-CA technique also allows the dyeing of cotton/polyester and other yarn blends.
Weaving preparation: The CYD system also integrates new functions and processes into the weaving preparation processes – spinning, direct beaming, warping and assembly beaming, followed by sizing and dyeing – in order to increase quality, ﬂexibility, economic viability and productivity.
Further new concepts include the unique Eco Bleach process. This is the first bleaching system for yarn treatment available on the market and is combined with the washing units, after which the fabric is then dyed immediately, resulting in considerable savings in wastewater and chemicals.
It is possible to process short batches of yarn in order to produce minimum runs of finished fabrics in a single continuous process. By comparing the usual processing sequences within the denim industry with the new CYD system, the advantages become immediately clear.
“We are expecting keen interest in our new CYD continuous yarn dyeing system from valued customers in China who did not have the opportunity to visit ITMA 2019,” says Monforts Head of Denim Hans Wroblowski, “especially from the country’s denim manufacturers. We know from the feedback we’ve already received that the CYD system is something the market has been waiting for.” Trials are currently being carried out with customers on the new CYD yarn dyeing pilot line at the Monforts Advanced Technology Centre in Mönchengladbach, Germany.
XORELLA XO-Series – Vacuum Conditioning and Heat Setting Machine
XORELLA XO-Series energy saving vacuum conditioning and heat setting machines has been well used in improving the quality of yarn and also heat setting of garment. The Xorella XO-Steaming treatment could even penetrate the textile products for humidification, twist setting, preshrinking the synthetic filament, anti-static, colour fixation of digital printed fabric and heat setting of garment. The latest saturated steam generating system could reduce 30 percent of connected power loading and save between 15 percent to 25 percent energy consumption.
In order to satisfy the requirement of different users, Xorella provides both round and cubical machine and also variety of loading and door opening systems for customer selection. Nowadays, XO-Series machines were used in more than 50 countries in the world.